Quality and Works Capacity
CAD
Pro Engineer - 3D CAD for part and tooling design
CAM
SprutCAM - 4 axis 3D machining from solid for production parts, prototypes, patterns and dies.
Material
Cast - Aluminium Alloys LM25, LM6 etc up to 100kg Zinc based alloy up to 100kg Iron Grey SG up to 200kg
Machined Stainless Steel, Aluminium, Iron, Bronze, Resins, Plastics etc.
Precision Sand Casting
Process - Precision hard sand, automated line mould size 1.2m x 1m x 1m
Shell cores up to 0.9m x 0.9m x 0.5m and 12kg. Solid cores up to 50kg
Gravity Casting
Manual - Free standing dies or cavity blocks fitted to out to standard tables operated by rack and pinion. Aluminium and zinc based alloys only: up to 25kg.
Hydraulic - Free standing dies powered by our stpower packs up to 35kg.
Pneumatic - Free standing dies air powered for tilt pouring.
Ni Resist
Chrome and Nickel mix offering high corrosion resistance
Heat Treatment and Testing
Heat Treatment - 4 furnaces and Quench tank Aluminium to TE, TB7, TS and TF conditions
NDT - Die penetrant, Brinel hardness, Spectograph
X-Ray - Real time xray facilities
Quality Control
Certification - To BS ISO 9001:2000 , externally audited
Measurement - Mitutoyo CMM facilities max 0.8m x 0.6m x 0.6m. Plus custom gauges.
Machine Shop
CNC m/c - Centres 6 off max 1000mm x 510mm x 500mm 4 axis
CNC Lathes - 6off max 355mm diameter, 580 length plus 76mm diameter bar feed
Manual - Various lathes, mills, multi- spindle production drills, special purpose etc.
Welding
Manual - Full Mig, Tig and Arc welding for fabrication, assembly (Electro Mechanical)
Department - Dedicated assembly department with manual and pneumatic tools.
Packaging and Despatching
Warehouse - Facility for in house storage JIT, Kanban
DOWNLOAD PDF CAPACITY LIST
